Automated Visual & Dimensional Inspection
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Automated Visual & Dimensional Inspection

Zero-escape quality — AI vision that sees what human eyes miss.

Overview

Qubotix India's automated vision inspection systems combine high-resolution industrial cameras, precision optics, structured lighting, and AI-driven image analysis to perform 100% inspection of components at full production speed. These systems detect surface defects, dimensional deviations, assembly errors, and print/label quality with zero escape rate.

Each system is engineered for your specific inspection challenge — whether that's detecting micro-cracks on a hardened component, verifying the presence of every bolt in an assembly, measuring critical dimensions at 600 parts per minute, or reading and verifying 2D barcodes and serial numbers. Our AI models are trained on real production defect libraries for maximum detection reliability with minimal false reject rates.

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Key Features & Capabilities

AI-based defect classification (CNNs, deep learning)
100% inspection at production line speed
Sub-pixel dimensional measurement accuracy
Multi-camera, multi-angle inspection cells
Surface defect detection (scratches, dents, porosity, burrs)
Assembly completeness verification
Barcode, QR code, and OCR reading & verification
Automatic OK/NOK sorting output
Full traceability — image archive with defect tagging
Easy operator interface with real-time rejection reason

Typical Applications

Metal surface finish inspectionPCB and electronics assembly QCFastener and machined part dimensioningCosmetic defect detection on plastic partsAutomotive trim and interior component inspectionLabel and print quality verificationPharmaceutical blister pack verificationFood packaging integrity inspection

Technical Specifications

Camera ResolutionUp to 20 MP per camera
Inspection SpeedUp to 600 parts/min (part dependent)
Detection Accuracy>99.9% (post-AI training)
Min. Defect SizeFrom 0.05 mm
Lighting TechnologyLED (ring, coaxial, structured, darkfield)
AI FrameworkTensorFlow / PyTorch (proprietary pipeline)
OutputEthernet, PLC I/O, OPC-UA, REST API
InstallationTurnkey, with FAT and SAT

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Our team is ready to evaluate your project and propose a solution within 4 business hours.