Vision Inspection for Presence, Absence & Count
Top FMCG companies have preferred Vision Inspection over manual visual inspection to cater to increased production demand and achieve error-free quality inspection output.
Client: Top FMCG Manufacturer (Confidential)
100%
Inspection coverage
<0.1%
False reject rate
4
Manual inspectors replaced
1The Challenge
Manual visual inspection couldn't keep pace with high-speed FMCG packaging lines and introduced human error and variability. The customer needed 100% inline presence, absence, and count verification without slowing production.
2Our Solution
Qubotix deployed a 2D machine vision system with high-speed cameras and custom inspection software to perform real-time presence/absence and count checks on fast-moving packaging lines. The system integrated with the existing PLC for automatic reject triggering.
3Results & Impact
Inspection rate matched production line speed (100% coverage). Human inspection eliminated on monitored stations. False reject rate below 0.1%.
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