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manufacturing

Vision Inspection for Presence, Absence & Count

Top FMCG companies have preferred Vision Inspection over manual visual inspection to cater to increased production demand and achieve error-free quality inspection output.

Client: Top FMCG Manufacturer (Confidential)

100%

Inspection coverage

<0.1%

False reject rate

4

Manual inspectors replaced

1The Challenge

Manual visual inspection couldn't keep pace with high-speed FMCG packaging lines and introduced human error and variability. The customer needed 100% inline presence, absence, and count verification without slowing production.

2Our Solution

Qubotix deployed a 2D machine vision system with high-speed cameras and custom inspection software to perform real-time presence/absence and count checks on fast-moving packaging lines. The system integrated with the existing PLC for automatic reject triggering.

3Results & Impact

Inspection rate matched production line speed (100% coverage). Human inspection eliminated on monitored stations. False reject rate below 0.1%.

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